New Technology Defines a Modern Warehouse

Modern warehouses have one thing in common – new technology integrations. Automatic and computerized operations give people, information networks, and machinery the ability to work together to produce, pick, package, and ship products without hassle. This level of efficiency can be realized through adopting state-of-the-art warehouse technology into business operations, such as top-tier warehouse and inventory management software, wearable and mobile tech, RFID, and, in some cases, robotic equipment. 

It all starts with utilizing advanced warehouse and inventory management software as part of your daily operations. 3PL facilities can realize increased capabilities through real-time inventory access, embedded cost accounting, detailed, automated reports, and variable logistics scheduling from advanced management software. Choosing warehouse management software that can work with any previously-established system API offers even more benefits. With all operational system components working together, daily business becomes much easier and more cost-effective.

The latest innovations in wearable and mobile technology have also been adopted by modern warehouses and producers to keep operations running seamlessly. Employees can locate, pick, pack, and ship products with ease because these technologies work directly with their system software, improving efficiency. A recent Inbound Logistics report noted that 44% of respondents to a 2019 study by warehouse technology provider Zebra are using wearable tech, and over 90% expect to adopt wearable mobile computers by 2028. Modern warehouses and producers who adopt these innovative technologies along with RF, RFID, voice picking, and sensor and auto-identification scanning can provide a competitive edge for their business.

Robots in the Warehouse

Robotics automation is becoming more widespread than ever in the supply chain industry. From inventory movement throughout a facility by automated guided vehicles (AGVs) to computerized picking and packaging, automated robots additions are growing.

There was a large surge of computerized automation most recently. This is attributed to pandemic health and safety guidelines that required workers to be no less than six feet apart, followed by employee shortages from The Great Resignation. Supply Chain Dive stated that the Association for Advancing Automation (A3) reported North American industrial robot orders set a new record in 2021 with 39,708 units ordered, up 14% from its last highest point in 2017.

“More industries recognized that robotics could help reverse productivity declines and fill repetitive jobs human workers don’t want,” said Jeff Burnstein, president of A3, in a statement. “It is no longer a choice whether to deploy robots and automation. It’s now an absolute imperative.”

Is your facility considering robotics automation or have you already incorporated modern warehouse technologies? Tell us about it!

Frequently Asked Questions

What are the typical costs of implementing warehouse automation technology?

Implementation costs vary widely depending on the technology and warehouse size. Basic warehouse management software can start at thousands per month, while robotic systems may require six-figure investments. However, most businesses see ROI within 12-24 months through improved efficiency, reduced labor costs, and fewer errors. Consider starting with software upgrades before investing in robotics.

How long does it take to train employees on new warehouse technology?

Training timelines depend on the technology complexity and employee tech-savviness. Basic warehouse management software typically requires 1-2 weeks of training. Wearable devices and mobile scanners usually take just a few days to master. More advanced systems like robotics integration may need 4-6 weeks of comprehensive training for operators and maintenance staff.

Why are so many warehouses switching to wearable technology now?

Wearable technology eliminates the need for handheld devices, freeing workers’ hands for more efficient picking and packing. These devices integrate directly with warehouse management systems, providing real-time inventory updates and reducing errors. The pandemic accelerated adoption as companies sought contactless solutions, and labor shortages made efficiency improvements essential for maintaining operations.

When should a warehouse consider investing in robotic automation systems?

Consider robotics when facing consistent labor shortages, high employee turnover in repetitive roles, or significant growth in order volume. Warehouses processing over 10,000 orders daily often see the best ROI. Also evaluate robotics if you’re experiencing frequent picking errors, need 24/7 operations, or want to improve workplace safety by reducing manual material handling.

What are the main challenges of integrating RFID technology in warehouses?

The primary challenges include initial setup costs, potential interference from metal shelving or products, and ensuring all inventory items are properly tagged. Staff training on new scanning procedures is also necessary. However, RFID provides real-time inventory visibility, reduces manual counting errors, and speeds up receiving and shipping processes once properly implemented.